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First, all BOVs need to be broken in. It takes time for the plunger to wear into the cylinder.
2nd, It sounds like your BOV is sprung too tight.
Too tight = compressor surge on light lifts
Too loose = Idle stumbles.
Adjust your BOV by adding shims to tighten it up, removing them to loosen. If you have all shims out and it is still surging, cut a little off of the spring or get a shorter one.
Bill
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