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View Full Version : Tutorial: Refinishing the polished lip of a wheel


TROLL
12-30-2005, 04:58 PM
I'm looking into doing some DIY polished lip refinishing to take care of a good amount of cosmetic scratches isolated only on the polished lip of a set of wheels. This info was forwarded on to me from a wheel shop that does these kinds of repairs and was willing to help me out. Just wanted to pass on the good info, and if anyone has done this before or has anything to add, please speak up. I wouldnt mind a second hand with my own project to help ensure that i dont muff it up. Anyways, on with the step by step:

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Here is what you will need to do this right:
(all of this can be purchased at Kragen)

1 can of Aircraft Remover
1 pkg of 400 grit sandpaper
1 pkg of 800 grit sandpaper
1 pkg of 1000 grit sandpaper
1 pkg of 2000 grit sandpaper
1 tin of NEVR DULL
1 tin of Mothers Billet Polish
1 pkg of microfiber cloths
1 roll of painters masking tape.

The total cost of all this weighs in around 50 bucks. But to get all your wheels polished out will run you upwards of 100 bucks per wheel!

Step 1:

Mask off the wheel lip. You DO NOT want any of the Aircraft Stripper to touch your painted wheel surface. It takes less than a minute to remove paint from a metal surface. So mask off this section well. You only want to apply stripper to the lip of the wheel.

Step 2:

Using a paintbrush approved for chemicals (can be picked up from Home Depot for like 2 bucks.) Spread a light coat of Aircraft Remover onto the wheel lip. YOU DO NOT WANT THIS STUFF TO DRIP. And whatever you do, don't get this on your skin. I recommend some chemical gloves. Once you have applied this stuff to the wheel lip, let it sit for a good half hour. I know it may look like it is done after the first minute or two, but you really want the clear coat to release from the metal.

Step 3:

Remove as much of the crusty stuff from the lip as you can with a piece of steel wool or a rag that you don't care about. Then roll the wheel out back and spray it off with the hose. You want to get all that crap off of there. If there is any clear coat left on the lip, you may need to re apply the stripper to it again.

Step 4:

Get a cup of water handy. Take a piece of that 400 grit paper and tear it off. You want about a 1"X1" piece. Splash a bit of water in the area of the wheel lip that you plan on starting with. Then dip your sand paper in the water and start sanding the lip. You want nice long strokes. The 400 grit should be enough to remove any surface imperfections. If you see dents that aren't coming out, try picking up a pack of 320 grit. You don't want to go too low though as you may not be able to remove the grooves that the sand paper leaves behind. Continue dipping and sanding with 400 grit as needed until the entire lip has been sanded. It is important to sand every inch of the lip to ensure uniformity of the finished product.

Step 5:

Wipe off the residues from the 400 grit paper. In fact, every time you step to a finer grit paper, you want to clean the surface with that "ruined" towel. The deposits from the 400 paper can cause lines when sanding with the 800 paper. Do the same as before with the 800 paper...lots of water, lots of long sweeping sanding motion.

Step 6:

Repeat with 1000 grit paper, then the 2000 grit paper. You are almost done!!!

Step 7:

Ok, so you have wet sanded the lip with the 2000 grit paper, and wiped off the residue. It is lookin' pretty good at this point. Kinda dull, but smooth. Open that can of NEVR-Dull. Rip a chunk of the wadding off and start rubbing the surface of that wheel. This is the point when elbow grease will pay off. The same black residue will continue to show up here. Make sure to hit the entire surface with the NEVR-DULL cotton thingy. THen throw it the fock away...I hate it when I find dirty wadding in the NEVRDULL can. Let the residue dry to a haze then buff it off with a towel.

Step 8:

Right now you are looking at your wheel lip saying, "damn, can it get any better?" YES, it can and it will. Pull out one of those microfiber towels. Wrap it over your finger and open that Mothers polish I told you to buy. Put just a dab on the end of the 'towel finger.' You don't need much and you don't want to slop this stuff everywhere because it isn't cheap. Just like with the Nevr-Dull, start buffing. The more you buff, the better the lip will turn out. Keep buffing and don't let the polishing compound dry up until you have polished the entire wheel. Once you have polished the entire lip surface, let it dry for a second or two. Then buff it off with a clean section of the micro fiber towel.

Step 9:

Seriously, your wheel lip will look better than when you bought it. Most performance wheel manufacturers do not polish their lips to this level. It is MIRROR finished. Truely stunning.
You now have two options. YOu can either
1.) Wax the lip with a cream wax (NOT the spray stuff)
2.) Clearcoat the lip. I recommend Dupli-Color wheel coatings.
Before you spray it down with clear coat, make sure to wipe that lip clean with some windex. You don't want anything to keep the clearcoat from adhering. If you don't clearcoat it or wax it, it WILL corrode.

Gorilla Unit 33
12-30-2005, 08:56 PM
nice DIY

Silverfc88
12-30-2005, 09:35 PM
I have been looking at different writeups for this and this seems to be a decent one. I just don't know if I want to do this or not. The wheels I just got are very nice but the lips have some etching to them and I want to smooth them out. I might give this a try and if I mess them up I'll just take them to a wheel shop and have them do it.

What shop gave you the info? A shop quoted me 100 per wheel but I think that was for the full wheel, he said to bring it by the shop. It can't be 100 per wheel for just a little lip, front is about 3/4 lip and the rear is about 1 3/4. Maybe it is, it is alot of work. Oh well I still have plenty of winter to get them where I want them to be.

2point4DSM
12-30-2005, 10:03 PM
This works well for turbo compressor housings too. What a pain in the butt. I don't use never dull. I use a clay compound instead.... I suppose you could stick a pad on the end of a cordless drill to help things along....


Oh well... it has been a long time since I really cared about stuff like that, lol. Daily drivers just don't stay nice looking, ever. And my DSM use to be a daily driver. Even though now a days I might only drive it for a couple days out of the year....

Silverfc88
12-31-2005, 01:35 AM
I might try this on some of my intercooler pipes also. I'll throw some pics up after i'm done. Might be a month or so though.

I hear what your saying with keeping things clean with a daily driver. Its so hard to keep things clean under the hood. I'll have everything clean under there but a week later it will look like I didn't do anything.

Silverfc88
12-31-2005, 08:13 PM
Well I gave it a shot. I tried it on one of my wheels just to see how it would come out and I think it came out pretty good. Got rid of alot of pitting and scratches. Now I just have to do the rest.

Before:
http://i8.photobucket.com/albums/a30/lazyp_noy/fresh%20polish/freshpolish002.jpg
http://i8.photobucket.com/albums/a30/lazyp_noy/fresh%20polish/freshpolish004.jpg

After:
http://i8.photobucket.com/albums/a30/lazyp_noy/fresh%20polish/freshpolish001.jpg
http://i8.photobucket.com/albums/a30/lazyp_noy/fresh%20polish/freshpolish003.jpg

Not to bad for my first try at polishing metal. They look much better in person. The camera sucks.

D Money
12-31-2005, 08:15 PM
Anyone who is good at polishin, let me know. I want my i/c pipes done, and I want my front mount redone. I hand polish both every time I was the car, but I want it done again with a buffer or something. Also, just picked up a NX ntercooler chiller, and I want the ring polished nicely, PM me if anyone is up.

TROLL
01-01-2006, 05:15 PM
95nracer - did you follow the instructions i posted? how did it go? how long did it take? i'm interested to know more about it. i'll be dealing with a 3-4 inch section i believe that has a lot of concentrated scratches on it, which he says arent very deep. but from what the instructions said to keep things uniform you should repolish the entire lip. depending on how it comes and how long it takes out i might just do all 4 wheels or at least rebuff the others.


subwrxkid - well you can either do it by hand, or you can get the appropriate attachment for a dremel and do it that way. i have a die grinder which has some polishing attachments but i've only ever used them on cast iron or relatively thick aluminum. if you want to give it a go yourself then you can use my tools, but i dont know if i'd want to risk messing up your stuff.

Silverfc88
01-01-2006, 06:37 PM
I followed the instructions for the most part. I wish I had some 320 sandpaper some of the marks and scratches where a little deeper but I think I got it some what smooth with the 400. I did the whole lip, but I didn't have any 2000 grit, but I think I still did good with some 1500. I used the Mothers billet to polish with, it works better than the Blue Corral stuff. I like how it came out and I'm sure it could have came out better with some 2000 grit to really bring out a smoothed out look.

I did a quick job on it and it took me about 3 hours to do one wheel by hand, no tools what so ever. I'm doing another tonight on my 12 hour shift. I say if anybody has any doubts that they can do it themselves get some scrap aluminun and go at it and try it out.

I like this thread very informative. :) I'll be doing my intercooler pipes as well and whatever else that is aluminum.

D Money
01-01-2006, 09:07 PM
95nracer - did you follow the instructions i posted? how did it go? how long did it take? i'm interested to know more about it. i'll be dealing with a 3-4 inch section i believe that has a lot of concentrated scratches on it, which he says arent very deep. but from what the instructions said to keep things uniform you should repolish the entire lip. depending on how it comes and how long it takes out i might just do all 4 wheels or at least rebuff the others.


subwrxkid - well you can either do it by hand, or you can get the appropriate attachment for a dremel and do it that way. i have a die grinder which has some polishing attachments but i've only ever used them on cast iron or relatively thick aluminum. if you want to give it a go yourself then you can use my tools, but i dont know if i'd want to risk messing up your stuff.
thanks for the offer Bryan, just not sure that I would be any good at polishing with power tools, anyways I will have one of my friends slave on it for a couple hours lol.

Silverfc88
07-19-2007, 12:00 AM
Bump!

SovXietday
07-19-2007, 01:49 PM
I'm gonna have to give this a try on my intercooler while it's out of the car.

Where can I pick up the detailing pieces at?

CleanNeon98
07-19-2007, 03:51 PM
good writeup..if i stil had my other rims id definately do it but now im rollin on full painted ones.

kennwrx
07-19-2007, 09:19 PM
Man right on time I was looking to have my wheels done , the clear coat is comeing off in spots that was a great write up I think you should go pro.

Blkmax
12-05-2007, 12:32 AM
is it the same process for polishing an entire wheel (lip, spokes, etc)

Jeffros Spec V
12-07-2007, 06:39 PM
is it the same process for polishing an entire wheel (lip, spokes, etc)

Pretty much, but you have to sand the color down to bear metal first.

Blkmax
12-11-2007, 03:27 PM
Pretty much, but you have to sand the color down to bear metal first.

Yeah, i just started it this weekend..biggest pita ever... the aircraft remover takes the paint off easily, but does almost nothing to the primer, or whatever it is underneath the paint. Is there anything else people use to strip the primer?