TROLL
12-31-2004, 09:16 PM
So I wanted to install my TurboXS Tuner in a location where I could see it relatively easily, but it didnt exactly fit in with my relatively stock looking interior setup. I came up with the idea of mounting it behind a Legacy din pocket with a flip up door. The problem here is that the pocket attached to the door is smaller than the Tuner unit, so some modifications were necessary. It wasnt too difficult, but I just wanted to post up details on how I did it in case any one else is interested in doing the same....
First I cut the pocket off of the door/door frame, leaving about 1/4" just so the door frame could support itself somewhat on its own. Taking the door off is convenient at some parts of this, and all you have to do is pop it off the knobs and hold onto the springs to put it back on later.
Height wise the tuner fits inside the door frame, but width-wise it doesnt, so I trimmed the sides of the door frame some and then shaped them to fit flush with the face of the tuner. This involved shaping the corners to round them out a bit and make the a little deeper.
http://www.bryantroll.com/other/tunerinstall/1doorshape.jpg
http://www.bryantroll.com/other/tunerinstall/2doorshape2.jpg
Then I took 2" L brackets and cut one side of each short enough so it would attach to the little lip on the back of the door frame, and be flush with the edges of the door frame. This will make it so the door frame slids in and mounts flush to the original radio brackets. I measured and drilled new holes to attach the pocket L brackets to and it slid into place nicely. Please note that in the two photos below where the brackets are attached, the screw/nut need to be facing the other way due to clearance issues. So just have the nut on the outside instead and you'll be fine.
http://www.bryantroll.com/other/tunerinstall/3doorbracket2.jpg
http://www.bryantroll.com/other/tunerinstall/4doorbracket.jpg
http://www.bryantroll.com/other/tunerinstall/5doorbracket3.jpg
http://www.bryantroll.com/other/tunerinstall/6doormounted.jpg
Now that I had the door mounted nice, I slid the Tuner in place behind it to see where I would want it. Then I measured where I would need to drill new holes into the factory radio bracket to mount the Tuner. In order to not make any permanent modifications to the Tuner, I got M3 .5 pitch 20mm long screws (15mm long might be better if you can find it) and I replaced the allen screws that hold the sides of the case onto the tuner. Now these screws attach to the tuner like the ones that came on it, but extend out far enough to slide them through the radio bracket as well for mounting. The 20mm screws were a bit too long so I had to use a few washers on the outside of the radio bracket to fill out the space. And yes I used tape on the side panels of the Tuner to hold it against the unit without rattling and making noise.
http://www.bryantroll.com/other/tunerinstall/7bracketholes.jpg
http://www.bryantroll.com/other/tunerinstall/9tunerscrew.jpg
http://www.bryantroll.com/other/tunerinstall/91tuneropen.jpg
http://www.bryantroll.com/other/tunerinstall/92tunerclosed.jpg
Hopefully the photos explain most of it. If anyone has any questions just let me know and I'll add to this. The one thing I was scared about was if the door was going to block my view of the display, but it just barely doesnt. I can see the entire thing when I'm sitting how I normally do, so thats good.
If you do this yourself definitely post up photos of your process and your results. I'm really happy with mine :).
Bryan
First I cut the pocket off of the door/door frame, leaving about 1/4" just so the door frame could support itself somewhat on its own. Taking the door off is convenient at some parts of this, and all you have to do is pop it off the knobs and hold onto the springs to put it back on later.
Height wise the tuner fits inside the door frame, but width-wise it doesnt, so I trimmed the sides of the door frame some and then shaped them to fit flush with the face of the tuner. This involved shaping the corners to round them out a bit and make the a little deeper.
http://www.bryantroll.com/other/tunerinstall/1doorshape.jpg
http://www.bryantroll.com/other/tunerinstall/2doorshape2.jpg
Then I took 2" L brackets and cut one side of each short enough so it would attach to the little lip on the back of the door frame, and be flush with the edges of the door frame. This will make it so the door frame slids in and mounts flush to the original radio brackets. I measured and drilled new holes to attach the pocket L brackets to and it slid into place nicely. Please note that in the two photos below where the brackets are attached, the screw/nut need to be facing the other way due to clearance issues. So just have the nut on the outside instead and you'll be fine.
http://www.bryantroll.com/other/tunerinstall/3doorbracket2.jpg
http://www.bryantroll.com/other/tunerinstall/4doorbracket.jpg
http://www.bryantroll.com/other/tunerinstall/5doorbracket3.jpg
http://www.bryantroll.com/other/tunerinstall/6doormounted.jpg
Now that I had the door mounted nice, I slid the Tuner in place behind it to see where I would want it. Then I measured where I would need to drill new holes into the factory radio bracket to mount the Tuner. In order to not make any permanent modifications to the Tuner, I got M3 .5 pitch 20mm long screws (15mm long might be better if you can find it) and I replaced the allen screws that hold the sides of the case onto the tuner. Now these screws attach to the tuner like the ones that came on it, but extend out far enough to slide them through the radio bracket as well for mounting. The 20mm screws were a bit too long so I had to use a few washers on the outside of the radio bracket to fill out the space. And yes I used tape on the side panels of the Tuner to hold it against the unit without rattling and making noise.
http://www.bryantroll.com/other/tunerinstall/7bracketholes.jpg
http://www.bryantroll.com/other/tunerinstall/9tunerscrew.jpg
http://www.bryantroll.com/other/tunerinstall/91tuneropen.jpg
http://www.bryantroll.com/other/tunerinstall/92tunerclosed.jpg
Hopefully the photos explain most of it. If anyone has any questions just let me know and I'll add to this. The one thing I was scared about was if the door was going to block my view of the display, but it just barely doesnt. I can see the entire thing when I'm sitting how I normally do, so thats good.
If you do this yourself definitely post up photos of your process and your results. I'm really happy with mine :).
Bryan